Product composition:
AUSCP SX170/43 consists of thread separating mechanism, page turning mechanism, conveying mechanism, positioning mechanism, sewing mechanism, cutting mechanism, book separating mechanism, lint cutting mechanism, and intelligent control system.
Functions & features:
● Intelligent controll: Maximum speed of up to 160 signatures per minute.A coloured touchscreen monitors the entire production including paper feeding, conveying, sewing, and receiving to ensure the quality.
● Fault detection & identifying: When faults such as missing signatures, multi-signatures, jams, dropped signatures, shortened signatures, and broken signatures occur, the machine will alarm and pause, while displaying the fault.
● Automatic mis-signature detection function (optional).
● Memory storage: can store multiple different book sewing programs and recall them as needed.
● Automatic plate adjustment: by setting the size of the signature on the touch screen and confirming the page turning method, the transmission system automatically positions the conveyor belt, opens the page turner, adjusts the position of the fixed saddle drive chain and acceleration wheel, and adjusts the height of the finished book platform. Simple and easy to learn, fast operation, and quick plate switching, which improves production efficiency.
● Signature separation: the blower and mechanical arm separate the bottom signature from the pile, and the suction cup extracts the separated signature from the feeder. The tilting device helps eliminate scratches on the surface of the signature.
● Automatic page-turning: the page-turner is equipped with four programmable vacuum suction devices located at the upper and lower sides, which can perform 4+4 vacuum page-turning, and can handle signatures with even or uneven tops and bottoms. It can automatically flip through sets of pages, loose pages, square pages, and unevenly thick signatures. It can also turn pages of signatures with edges over 8mm.
● Signature conveying: the signature is placed on the conveying saddle after being turned and is pushed by the conveyor chain hook. The acceleration wheel sends the signature into the active lockstitch saddle, and the speed of the acceleration wheel automatically adjusts according to the speed of the machine.
● Automatic signature separation and thread cutting: the automatic signature separation and thread cutting device (cuts the excess thread to about 10mm for easy binding) can separate the book signatures one by one according to the setting, regardless of the number of signatures in the book.
● Flat and Cross Locking: The use of fine ultra-short needles (ø1.6mm) and close needle spacing (19mm) for locking results in a flatter and less prone to glue leaking product with a high-quality locking effect. The locking device is composed of a cam-style equipment unit, which not only reduces noise but also prolongs the life of the cam. Flat or cross locking can be selected based on customers’ needs.
● Lubrication on demand: equipped with centralized oil supply lubrication system, oil pressure alarm and oil storage device. When the machine is in operation, lubricant is precisely supplied through the pipe to wherever necessary in a timely manner.
Technical Data:
Max. operating speed
|
160 signatures/min |
Min signature sewed |
2 signatures |
Max. signature size (H x L)
|
430x320mm |
Page Turner Qty. |
4 top + 4 bottoms |
Min. signature size (H x L)
|
120x75mm |
Power consumption |
5kw |
Max. number of stitch positions
|
10组
|
Standard voltage |
380V/ 220V 50Hz三相 400V, 50 Hz, 3 phases |
Stitch lenght
|
19 mm |
Air consumption (external supply) |
max. 1.0m3/min at 8bar |
Thread hook diameter |
¢1.6 mm |
Net weight |
4000Kg |
Single signature thickness
|
0.5~1.5mm |
Dimensions (length x width x height) |
2700×1600×1700mm |
|
L H S
Max. size 320 430 1.5
Min. size 75 120 0.5mm
|
AUSCP SX160/43 |
Equipment installation plan:
Introduction video